How tool manufacturers can meet the high-end standard tools in the automotive industry
It is reported that the high-grade standard knives used in the automobile manufacturing industry include: high-speed steel drill bits, carbide drills, broaches, carbide inserts, pcd\\cbn inserts, and some ceramic inserts. Then, as a tool manufacturer, to meet the needs of high-end products such as car manufacturers, the following must be done:
First, maintain the advanced nature of tool technology. In general, a new engine parts production plan will use advanced manufacturing techniques at the time, such as the use of superhard material tools, pcd tools, cbn tools and advanced coated tools to meet high-speed cutting, dry cutting, etc.; Efficient and high-precision cutting of parts, such as crankshaft journaling and pull-out technology, and composite cutting technology for connecting rod and cylinder head parts.
Second, to ensure the reliability and stability of the quality of the tool products. The reliability and stability of tool product quality is the basic premise for building tool brand and user trust; car manufacturing is essentially mass production, and the reliability and stability of tool product quality are the basic requirements for mass production.
Third, the tool products must have a high cost performance. Shop around, except for quality and service. The high cost performance of tool products is a favorable guarantee for the cooperation with the OEM. How to find the balance between product price and performance and the win-win situation between tool manufacturers and manufacturing companies is a subject to be studied by both parties.
Fourth, tool manufacturers must have the ability to supply in a timely manner. The fierce competitive environment of the car manufacturing industry forced it to do everything possible to reduce costs, continuously reduce various inventories, reduce capital occupation is the development trend; manufacturing enterprises reduce tool inventory, increase the frequency of turnover, and put forward more timely supply of tool manufacturers. High requirements.
5. Tool manufacturers must have the ability to solve on-site cutting problems. A production line that has been put into production, along with the time, there will always be cutting problems that are not considered in the planning, such as changes in wool materials, technological transformation of equipment. If the tool manufacturer can help the manufacturing company solve the cutting problem encountered, it will undoubtedly greatly increase the user's trust in the tool brand. For example, when turning a crankshaft thrust gear, when machining a steel crankshaft, the tool durability is more than 500. When processing ductile iron, the same surface quality is achieved, and the tool durability is less than 100.
Sixth, tool manufacturers should actively adapt to the development needs of car manufacturing enterprises. The original tool of the machine tool should participate in the planning and design of the pre-production line, and strive to achieve optimization in the planning and design stage. In daily production, we must actively understand the development needs of manufacturing enterprises and help solve practical production problems; we should actively introduce advanced products in the tool field and provide corresponding training; continuously improve the technical management level and service level of tool manufacturers to meet manufacturing. The development needs of enterprises.
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