The machine tool transformation market needs hundreds of billions of dollars to be industrialized
2018-10-14 06:01:17
Minister of Industry and Information Technology Li Yizhong has repeatedly stressed that in response to the crisis, it is necessary to grasp the technical reform. As an important symbol of the "industrial mother machine" and the advanced level of the equipment manufacturing industry, machine tools play an important role in the equipment manufacturing industry. Machine tool transformation is undoubtedly the most basic and the most extensive part of technological transformation. “In the transformation of equipment, the transformation of manufacturing equipment is the main part, and the transformation of machine tools is the most basic and important part of the transformation of manufacturing equipment.†Wu Bolin, Director General of China Machine Tool Industry Association, told reporters. In the "Industrial Technology Progress and Technology Transformation Investment Direction (2009-2011)" issued by the Ministry of Industry and Information Technology, there are up to 49 kinds of machine tools involved, ranking first among all kinds of equipment, and the importance of machine tool transformation is further highlighted. .
“Our factory started the machine tool transformation in April last year and achieved good results. Now 60% of the machine tools have been rebuilt and put into production operation, the production efficiency has increased by 40%, the product quality has been improved, and the cost has been reduced. 6 %. This improvement has enabled the factory to survive the international financial crisis." Zhou Shunsheng, director of Guiyang Jiuzhou Machinery Factory, said in an interview. In fact, like technological transformation, machine tool transformation is not a new term, but in the current situation of the international financial crisis that has a negative impact on the real economy, it has been given the meaning of the times. Chen Jihong, chairman of the CNC System Branch of China Machine Tool Industry Association, told the reporter: “In general, after the CNC transformation of small and medium-sized machine tools, the service life can be extended by 5-8 years. Compared with the purchase of new machine tools, each unit saves 50,000 yuan. 100,000 yuan. After the large-scale and heavy-duty machine tools have been modified by CNC, their service life can be extended by 6-10 years. Compared with the purchase of new machine tools, each unit saves 500,000 to 2 million yuan."
The market scale exceeds 120 billion yuan and the advantages of domestic CNC system are outstanding.
It is understood that a specific machine tool transformation project is mainly composed of mechanical and electrical transformation, including the recovery and improvement of machine tool mechanical precision, the recovery and improvement of motion accuracy, the selection of numerical control system and servo system, the selection of auxiliary devices and Machine debugging, machine tool inspection, etc. As the "brain" of CNC machine tools, the technical level of CNC system directly affects the performance quality and efficiency of CNC machine tools, which is of great significance for improving the success rate and economic benefits of machine tool transformation.
"At present, there are about 4 million ordinary machine tools in China, many of which have certain safety hazards, and they are not energy-saving or environmentally friendly. There are about 2 million units that need to be numerically modified. If the average expenditure is changed according to the transformation of an average of 60,000 yuan In the case of yuan calculation, there is probably a market size of 120 billion yuan." Chen Jihong calculated this account for the reporter. If we add the transformation of imported CNC machine tools, the scale of China's machine tool transformation market will exceed 120 billion yuan. This will undoubtedly make domestic CNC system providers full of expectations for the future.
In fact, in the case of cash flow “tightenâ€, when the company is transforming the machine tool, it wants to improve the production quality and want to greatly reduce the production cost. At this time, the numerical control system with high cost performance and perfect after-sales service is undoubtedly the best choice. In this regard, domestic CNC system companies have a strong competitive edge.
"At present, most of China's machine tools have been used for 10 to 30 years. The mechanical body and precision are kept intact, but the electrical parts such as CNC systems are seriously aging and urgently need to be rebuilt. Many foreign spare parts have been discontinued and it is difficult to buy. The transformation of the CNC system into a foreign-made system is not only expensive, but even if it is modified, the foreign CNC system will be upgraded very quickly, and it may take 10 years to renovate after 10 years. Relatively speaking, the domestic CNC system enterprise It has a huge advantage of low price and convenient after-sales service." Huang Wei, director of the Machine Tool Transformation Promotion Department of Guangzhou CNC Equipment Co., Ltd. told the reporter.
It is understood that taking the foreign three-axis linkage milling CNC system as an example, the price of foreign CNC system batch ordering (10 or more) is usually 70,000 to 90,000 yuan. Under the same conditions, the price of domestic CNC system with better function and configuration is 30,000 to 40,000 yuan.
In addition, in order to deepen the needs of the local market, domestic CNC systems also have great advantages in after-sales service. Huazhong CNC General Manager Xiang Hua said that during the process of user transformation of the machine tool, Huazhong CNC Company sent excellent mechanical and electrical engineering technicians to guide the installation, responsible for commissioning and acceptance, and implemented three guarantees, including return, replacement and package within one year. Repair, lifetime maintenance, free software upgrades. At the same time, through the holding of free training courses, on-site training and other means to the user software application, CNC machining process, programming, operation, CNC machine tool electrical control, maintenance and maintenance and other CNC technology training.
"At present, due to the impact of the international economic situation, the domestic CNC system industry is difficult to develop, and the overall efficiency has dropped significantly. The main reason is that the domestic CNC system is mainly matched with medium and low specification CNC machine tools, and such machine tools are affected by the economic situation. The implementation of machine tool numerical control transformation project requires a large number of CNC systems, which will greatly promote the development of domestic CNC systems.†Chen Jihong further stressed.
The transformation of machine tools is far from being industrialized.
"China's machine tool transformation industry has entered the industry dominated by numerical control technology. In order to improve the innovation capability of machine tool technology transformation, relevant government departments should increase efforts to support the formation of the industry, support the establishment and improvement of machine tool technology transformation research and development centers or bases; The department shall use the national science and technology funds to support the research and development of key transformation technologies, key technologies and basic common technologies for improving the technical level and industrialization level of the machine tool transformation industry.†Wei Zhizhi, deputy general manager of Anshan Yongheng Automatic Control Instrument Co., Ltd. The reporter said. In fact, due to the continuous advancement of technology and the need for equipment upgrades, machine tool transformation is an "eternal" subject. Machine tool transformation in developed countries such as the United States, Japan and Germany has become a new economic growth point and has already achieved industrialization. It is understood. The United States refers to the machine tool transformation industry as the machine tool recycling industry, and Japan calls it the machine tool modification industry. Wei Zhi told reporters that China's machine tool transformation industry is still far from industrialization, scale and systemization. Companies specializing in machine tool transformation are small and scattered, mainly in the south. The company's employees range from 3 to 20 people, mostly retired experts who have worked in machine tool companies with practical experience.
Due to the large number of ordinary machine tools in China, the low numerical control rate of machine tools, and the importance of equipment manufacturing in the process of industrialization, China's machine tool transformation industry will become the next sunrise industry. At present, there are two main factors that restrict the development of machine tools: capital and talent. Whether it is an industry user who needs to carry out machine tool transformation, or an enterprise that helps industry users to carry out machine tool transformation, they need the support of capital and talent.
"At present, the economy of the manufacturing industry is still slowly picking up, and many companies are in a tight financial restructuring." Chen Jihong said. Although the country's 20 billion yuan of special funds for technological transformation will help enterprises to ease the pressure on capital, but for most small and medium-sized enterprises, the difficulties still exist. “For large enterprises, there is no need to worry about funding. But my company and similar companies are in short supply. Bank loans are mostly loaned to large-scale enterprises, while loans to small businesses require mortgages or guarantees, and some banks simply refuse loans. To small businesses. So small businesses can only take part of the income to carry out the transformation of CNC machine tools." Zhou Shunsheng told reporters about the difficulties.
In addition, Huang Wei said that talents are the main problem in promoting China's machine tool renovation project. There are not many talents capable of equipment transformation in China, and fewer talents can carry out large-scale complex equipment transformation. At present, the level of domestic machine tool transformation technology is moderately low in the international market. After all, there is still a big gap between the domestic CNC system and Japan FANUC and Siemens Germany. This requires the state to pay more attention to the development of the numerical control industry and the cultivation of numerical control talents, and shorten the gap between us and foreign countries as soon as possible. "In the machine tool transformation industry, there are about 2 million transfer personnel in China waiting for training." Chen Jihong told reporters. Chang Zheng, general manager of Baoji Feiying Electromechanical Co., Ltd., suggested that some schools can open some courses for machine tool transformation to shorten the training time of talents.
“Our factory started the machine tool transformation in April last year and achieved good results. Now 60% of the machine tools have been rebuilt and put into production operation, the production efficiency has increased by 40%, the product quality has been improved, and the cost has been reduced. 6 %. This improvement has enabled the factory to survive the international financial crisis." Zhou Shunsheng, director of Guiyang Jiuzhou Machinery Factory, said in an interview. In fact, like technological transformation, machine tool transformation is not a new term, but in the current situation of the international financial crisis that has a negative impact on the real economy, it has been given the meaning of the times. Chen Jihong, chairman of the CNC System Branch of China Machine Tool Industry Association, told the reporter: “In general, after the CNC transformation of small and medium-sized machine tools, the service life can be extended by 5-8 years. Compared with the purchase of new machine tools, each unit saves 50,000 yuan. 100,000 yuan. After the large-scale and heavy-duty machine tools have been modified by CNC, their service life can be extended by 6-10 years. Compared with the purchase of new machine tools, each unit saves 500,000 to 2 million yuan."
The market scale exceeds 120 billion yuan and the advantages of domestic CNC system are outstanding.
It is understood that a specific machine tool transformation project is mainly composed of mechanical and electrical transformation, including the recovery and improvement of machine tool mechanical precision, the recovery and improvement of motion accuracy, the selection of numerical control system and servo system, the selection of auxiliary devices and Machine debugging, machine tool inspection, etc. As the "brain" of CNC machine tools, the technical level of CNC system directly affects the performance quality and efficiency of CNC machine tools, which is of great significance for improving the success rate and economic benefits of machine tool transformation.
"At present, there are about 4 million ordinary machine tools in China, many of which have certain safety hazards, and they are not energy-saving or environmentally friendly. There are about 2 million units that need to be numerically modified. If the average expenditure is changed according to the transformation of an average of 60,000 yuan In the case of yuan calculation, there is probably a market size of 120 billion yuan." Chen Jihong calculated this account for the reporter. If we add the transformation of imported CNC machine tools, the scale of China's machine tool transformation market will exceed 120 billion yuan. This will undoubtedly make domestic CNC system providers full of expectations for the future.
In fact, in the case of cash flow “tightenâ€, when the company is transforming the machine tool, it wants to improve the production quality and want to greatly reduce the production cost. At this time, the numerical control system with high cost performance and perfect after-sales service is undoubtedly the best choice. In this regard, domestic CNC system companies have a strong competitive edge.
"At present, most of China's machine tools have been used for 10 to 30 years. The mechanical body and precision are kept intact, but the electrical parts such as CNC systems are seriously aging and urgently need to be rebuilt. Many foreign spare parts have been discontinued and it is difficult to buy. The transformation of the CNC system into a foreign-made system is not only expensive, but even if it is modified, the foreign CNC system will be upgraded very quickly, and it may take 10 years to renovate after 10 years. Relatively speaking, the domestic CNC system enterprise It has a huge advantage of low price and convenient after-sales service." Huang Wei, director of the Machine Tool Transformation Promotion Department of Guangzhou CNC Equipment Co., Ltd. told the reporter.
It is understood that taking the foreign three-axis linkage milling CNC system as an example, the price of foreign CNC system batch ordering (10 or more) is usually 70,000 to 90,000 yuan. Under the same conditions, the price of domestic CNC system with better function and configuration is 30,000 to 40,000 yuan.
In addition, in order to deepen the needs of the local market, domestic CNC systems also have great advantages in after-sales service. Huazhong CNC General Manager Xiang Hua said that during the process of user transformation of the machine tool, Huazhong CNC Company sent excellent mechanical and electrical engineering technicians to guide the installation, responsible for commissioning and acceptance, and implemented three guarantees, including return, replacement and package within one year. Repair, lifetime maintenance, free software upgrades. At the same time, through the holding of free training courses, on-site training and other means to the user software application, CNC machining process, programming, operation, CNC machine tool electrical control, maintenance and maintenance and other CNC technology training.
"At present, due to the impact of the international economic situation, the domestic CNC system industry is difficult to develop, and the overall efficiency has dropped significantly. The main reason is that the domestic CNC system is mainly matched with medium and low specification CNC machine tools, and such machine tools are affected by the economic situation. The implementation of machine tool numerical control transformation project requires a large number of CNC systems, which will greatly promote the development of domestic CNC systems.†Chen Jihong further stressed.
The transformation of machine tools is far from being industrialized.
"China's machine tool transformation industry has entered the industry dominated by numerical control technology. In order to improve the innovation capability of machine tool technology transformation, relevant government departments should increase efforts to support the formation of the industry, support the establishment and improvement of machine tool technology transformation research and development centers or bases; The department shall use the national science and technology funds to support the research and development of key transformation technologies, key technologies and basic common technologies for improving the technical level and industrialization level of the machine tool transformation industry.†Wei Zhizhi, deputy general manager of Anshan Yongheng Automatic Control Instrument Co., Ltd. The reporter said. In fact, due to the continuous advancement of technology and the need for equipment upgrades, machine tool transformation is an "eternal" subject. Machine tool transformation in developed countries such as the United States, Japan and Germany has become a new economic growth point and has already achieved industrialization. It is understood. The United States refers to the machine tool transformation industry as the machine tool recycling industry, and Japan calls it the machine tool modification industry. Wei Zhi told reporters that China's machine tool transformation industry is still far from industrialization, scale and systemization. Companies specializing in machine tool transformation are small and scattered, mainly in the south. The company's employees range from 3 to 20 people, mostly retired experts who have worked in machine tool companies with practical experience.
Due to the large number of ordinary machine tools in China, the low numerical control rate of machine tools, and the importance of equipment manufacturing in the process of industrialization, China's machine tool transformation industry will become the next sunrise industry. At present, there are two main factors that restrict the development of machine tools: capital and talent. Whether it is an industry user who needs to carry out machine tool transformation, or an enterprise that helps industry users to carry out machine tool transformation, they need the support of capital and talent.
"At present, the economy of the manufacturing industry is still slowly picking up, and many companies are in a tight financial restructuring." Chen Jihong said. Although the country's 20 billion yuan of special funds for technological transformation will help enterprises to ease the pressure on capital, but for most small and medium-sized enterprises, the difficulties still exist. “For large enterprises, there is no need to worry about funding. But my company and similar companies are in short supply. Bank loans are mostly loaned to large-scale enterprises, while loans to small businesses require mortgages or guarantees, and some banks simply refuse loans. To small businesses. So small businesses can only take part of the income to carry out the transformation of CNC machine tools." Zhou Shunsheng told reporters about the difficulties.
In addition, Huang Wei said that talents are the main problem in promoting China's machine tool renovation project. There are not many talents capable of equipment transformation in China, and fewer talents can carry out large-scale complex equipment transformation. At present, the level of domestic machine tool transformation technology is moderately low in the international market. After all, there is still a big gap between the domestic CNC system and Japan FANUC and Siemens Germany. This requires the state to pay more attention to the development of the numerical control industry and the cultivation of numerical control talents, and shorten the gap between us and foreign countries as soon as possible. "In the machine tool transformation industry, there are about 2 million transfer personnel in China waiting for training." Chen Jihong told reporters. Chang Zheng, general manager of Baoji Feiying Electromechanical Co., Ltd., suggested that some schools can open some courses for machine tool transformation to shorten the training time of talents.
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