New Quantum-Plus grinding wheel
2024-06-07 14:05:47
Polycrystalline diamond (PKD) and polycrystalline cubic boron nitride (PKB) have been successfully used in many manufacturing technologies. Their special properties such as high hardness, toughness, thermal conductivity and wear resistance are remarkable, and the cutting speed of these non-metal cutting materials can be very high. Accurate geometry, high surface quality and very low edge edge defects are important when grinding PKD and PKB. The use of PKD and PKB tools can significantly reverse the quality degradation due to loss of quality and productivity during processing. With the Winter-Quantum-Plus-Linie, Saint Gobain Abrasives has developed matching grinding wheels for the grinding of every PKD and PKB tool. According to the manufacturer's explanation, the new generation of grinding wheels guarantees the reliability and economy of the processing.
The processing costs of PKD and PKB are suitable on the basis of their performance shapes. Through a modified connection and compatible cutting particles, Quantum-Plus grinding wheels have significantly improved ergonomics compared to previously used grinding wheels: grinding is more precise than corrosion methods, and because of the long edge spacing and high wear rate, The short maneuvering time makes the cycle time significantly shorter. This not only allows more parts to be processed in a shorter period of time, but also reduces production costs.
The manufacturer emphasizes that the huge potential of the new grinding wheel can be further improved through the optimization of engineering technology. The company exemplifies that the Quantum-Plus 1061R grinding wheel is a particularly wear-resistant grinding wheel that can be used for very free grinding. When grinding superhard material PKD and PKB tools, it is important that the particles exceed and the chip space between the connection substrate and the particle tip. If it is missing, the grinding wheel will wear out quickly and the material erosion will decrease. In order to continue to maintain high quality, the grinding process must be interrupted and the grinding wheel cleaned (corrected). But this process requires users to spend time and money.
The processing costs of PKD and PKB are suitable on the basis of their performance shapes. Through a modified connection and compatible cutting particles, Quantum-Plus grinding wheels have significantly improved ergonomics compared to previously used grinding wheels: grinding is more precise than corrosion methods, and because of the long edge spacing and high wear rate, The short maneuvering time makes the cycle time significantly shorter. This not only allows more parts to be processed in a shorter period of time, but also reduces production costs.
The manufacturer emphasizes that the huge potential of the new grinding wheel can be further improved through the optimization of engineering technology. The company exemplifies that the Quantum-Plus 1061R grinding wheel is a particularly wear-resistant grinding wheel that can be used for very free grinding. When grinding superhard material PKD and PKB tools, it is important that the particles exceed and the chip space between the connection substrate and the particle tip. If it is missing, the grinding wheel will wear out quickly and the material erosion will decrease. In order to continue to maintain high quality, the grinding process must be interrupted and the grinding wheel cleaned (corrected). But this process requires users to spend time and money.
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