Modular Manufacturing System (2)
To achieve the production of virtual enterprises should have the following basic conditions: 1 has established the information highway that can send the correct information to the right people at the right time; 2 has established a large number of specialized modularized enterprises with reasonable division of labor; 3 The corporate culture of mutual trust, mutual cooperation, and law-abiding in society is dominant.
In China, in a short period of time, the way of agile manufacturing can not be fully pushed. The survey on the agile manufacturing development strategy of domestic enterprises shows that the enterprises believe that the problems of contracting out the processing business are: high transportation costs, increased product cost, and reduced product competitiveness; the enterprise specialized division of labor system is not perfect, Product quality control is difficult; delivery time is difficult to control, management costs are high; not credit, speculation happens from time to time. 
(7) Modular manufacturing system: The modular manufacturing system is a new manufacturing system for products with general technical difficulty. It is a "flexible" production system based on standardized and modular systems. The feature is that when a new product is put into production, the standardized module can quickly form a new manufacturing system. When the product is finished, the modules that make up the manufacturing system can be removed for the manufacturing system of other new products. These standardized modules can be leased from a rental company that stocks a large number of modules. For products with technical difficulty, small batch size or medium size, the modular manufacturing system can meet the needs of mass customization, with high productivity and high flexibility.
A comparison of the above seven production modes is shown in the table below. As can be seen from the table, in addition to the rigid production line, the other six manufacturing system modes can meet the requirements of mass customization production more or less. These manufacturing systems have their own range of best product adaptations. From the perspective of mass-produced production, the modular manufacturing system has great advantages for the production of products with a certain degree of complexity and a certain batch, such as small investment, high efficiency, flexibility, etc.; the foundation of virtual enterprise -- The investment in the information superhighway is very large, and the transportation cost of the processed parts is high, but it has greater flexibility.
Comparison of the seven production modes in Table
Rigid production line - cluster workshop - combined machine tool production line - flexible manufacturing system - unit manufacturing system - virtual enterprise - modular manufacturing system
Investment: large-medium-large-large-medium-large-small
Flexibility: very small - very large - medium - large - large - large - large
Efficiency: very high - low - high - high - medium - high - high
Transportation cost: low-medium-low-low-low-high-low
Reasonable batch size: large-small-large-medium-medium, small-small-medium and small
Reasonable product production cycle: very long - short - longer - short - short - very short - short
Complexity of parts: complex - medium - complex - complex - medium - complex - medium
Typical machined parts and products: standard fasteners - most parts in steam turbines - automotive parts - complex parts on aircraft - similar parts, such as shaft parts - parts on new products - parts on household appliances
Modular manufacturing system concept
The modular manufacturing system is reconfigured through standardized, basic manufacturing system modules to quickly get a manufacturing system for custom products, a highly productive and flexible manufacturing system. The manufacturing system has the following types of modules: machining basic modules, modular drive units, modular tools and fixtures, and reconfigurable control systems. These modules are defined as:
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