Hardware tool production efficiency strategy

In this competitive world of metalworking, manufacturers are constantly striving to increase their productivity, and this ongoing challenge also means increasing metal removal rates. This goal needs to be achieved by increasing the feed parameters, increasing the depth of cut and maximizing the cutting speed.

“In order to achieve this, we need to use cutting-edge tool technology to implement the most efficient machining method through proper metal cutting process.” Luo Baihui, chief expert of Jinmo Tool Network, believes that among the various factors of the processing environment, the tool occupies very Important position. Although the tool only accounts for 3% of the total production cost, if the machining efficiency is increased by 20% by proper tool selection, the total cost can be effectively saved by up to 15%.

As with the domino effect, by increasing the processing performance by 15-20%, the productivity can be greatly improved, which in turn directly promotes the increase in profitability and allows the company to become more competitive. However, the above goals can only be achieved through the cooperation of advanced tools, cutting-edge CNC machines and intelligent CAD/CAM software.

Choosing the right metal cutting strategy for high productivity

Proper selection of tools and cutting parameters reduces cycle times and reduces individual workpiece power consumption. The fast metal removal process not only yields high productivity but also saves energy. Overall, the shorter the tool cutting time, the higher the productivity and the less energy is consumed. In the same way, productivity can be further improved by using the advanced CAD/CAM software system to obtain the shortest tool path and optimizing the cutting parameters.

Increase productivity with vibration-damping machining solutions

The chip structure design, high precision, and effective allocation of cutting forces together improve tool performance, combined with vibration reduction design and smooth chip evacuation design to significantly reduce power consumption while achieving high productivity. The two main factors driving low energy consumption and high metal removal rate are spiral cutting edges and unequal pitch structures. Tools with unequal pitch structures eliminate harmonic vibrations, which are the main cause of vibration. During processing, whenever vibration or noise is generated, the operator always rapidly reduces cutting parameters such as cutting speed, feed or depth of cut, which is not conducive to the performance of the tool.

KOBELCO Hydraulic Parts

At JUHENG Plant we have a selection of KOBELCO Excavator final drives and parts available. This includes final drives for many models.

KOBELCO Excavators are used within many different industries and ensuring they are running smoothly, JUHENG plant can quickly supply KOBELCO Parts to ensure essential fixes & maintenance can be carried out on your machines quickly. You may also be looking for IHI Spare parts, to ensure you`re able to keep your machines running efficiently.

If you would like to find out more information about any of our available parts then please feel free to get in touch with us.

Hydraulic Piston Pump, Duplex Pump, Short-Stroke Pump, Noise/Vibration Reduction, High Self-Priming Ability, Rotational Stability, High Efficiency, High Pressure, Compact Size, Reduction of Overall Length.

KOBELCO hydraulic pumps for the machine models listed below are available ex stock or with a short delivery.

We export GENUINE PUMP, OEM PUMP, AFTERMARKET PUMP. We are specialized in OEM PUMP & AFTERMARKET PUMP. We export 95 NATIONS. Please contact us If you need STABLE SUPPLIER.

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Jining Juheng Hydraulic Machinery Co., Ltd. , https://www.jhexcavator.com